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Характеристики

Rotary sticker labeling machine 

 

 

1, Equipment constitutes

A:mainframservo system
 Siemens  servo drive system
 Siemens  motion controller
 Germany Schneide Touch-screen

Japan SUNX  Digital Color Mark Sensor

Japan SUNX  Detection Sensor for coating adhesive

              Japan SUNX  Photoelectric  Sensor

Japan  KYENESE  Pressure Sensor

 

B: Mechanical parks

Transportation institution:  TRANSTECNO motor 750w (with deceleration by TRANSTECNO ), inverter speed control

Conveyor:  Italy  FLEXON  LF820-K325 industrial nylon chain plate conveyor

Mainframe transportation institution : TRANSTECNO  AC motor 1.5Kw (with deceleration by TRANSTECNO)

Sub bottle institution:  industrial worm sub bottle institution

Into bottle institution: with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy  and stability of loading

Position institution:  Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning

Labeling institution:  Containers are pick up by rotary wheel ,labeling during the rotation.

Supply label institution:  high speed servo sticker label supply system (drive by servo-motor)

Pressing label institution:  Arc brush unit

Guided bottle institution:  adjust by double coordinate section guide rail

 

2,Safety part of the machine

Safety protection: In order to keep the operator safety ,when the machine is running please close the protective doors

Lack of label alarm: Set an alarm to remind the operator to change the label when the label will be use out

Lack of bottle alarm: When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production

Leak of labeling alarm: To control the quality of labeling

Pressure testing : When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce

 

3,Method of Operation

The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.

The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the label feed unit, the labels are feed while a PLC command and servo-motor provide an exact supply.

As the container is rotated during label transfer, labels are applied tightly.

Process:  Infeed bottle → pre-position →label feed →body label→face label →neck label→ finish

 

4,Technical parameters: 

Power supply : Three-phase 380V 50 Hz 6000W
The total length of equipment:3000mm (conveyor length 3000mm or can be regulate base on your product lines)
Equipment width:2500mm 

Conveyor speed: 30m/min (the speed of the transmission lines can be adjusted according to actual production)

The method of speed adjustment:  uninterrupted - adjust rate

The largest Speed of labels feed: maximum speed of 100 meters labels / min

The largest speed of labeling: 5000 pcs/H

Labeling accuracy: ± 1mm
Integrated Labeling accuracy: ± 1mm
Product Size: 

Maximum label width: 150mm
The maximum length of label: 500mm
The maximum diameter of label: 600mm
Paper core diameter: 152 mm
Type of label: sticker label  

Labeling workstation : 20 per cycle

The quantity of labeling mold: one suit (to be satisfied with one product, each mold contains infeed worm ,infeed starwheel ,discharge starwheel, position bottle and so on )

Machine weight: about 2500 Kg