Оборудование Hongfa 50000m3/год Автоклавный газобетонный блок строительный материал линия по производству
- Категории: Construction & Building Machinery >>>
- Поставщик: Shandong,Hongfa,Scientific,Industrial,And,Trading,Co.,Ltd.
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Характеристики
Product Overview
HONGFA 50000m3/year Automatic AAC Concrete Brick Making Machine for AAC Production Line
Main raw materials of AAC are siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder). It is the product of light porous silicate through the following processes: batching,mixing, pouring, hardening, cutting, autoclaving and curing etc. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.
main equipment
(1)Raw material storage (2)Hopper (3)Conveyor belt (4) Ball mill(wet type) (5)Slurry pump (6)Mixing pool(Slurry pump+Beater)(7)Slurry storage tank (8)Crusher (9)Lime particle silo (10)Ball mill(dry type) (11)Powder lime silo (12)Cement silo (13)Dust-catcher (14)Reinforcement(15)Cage reinforcement welding machine (16)Pouring slurry building(Aluminum power mixer+weighingscale+pouring mixer) (17)Mould (18)Insert drill crane (19)Ferry trolley (20)Curing room (21)Pull out drill crane (22)Rolling over conveyor device (23)Cutting cart (24)Cross cutting and vertical cutting machine (25)Grouping crane (26)Green Cake Bottom Skin Removing System (27)Autoclave (28)Stacking crane (29)Seperator machine (30)Rotating clamp (31)Finished product clamp
Production process
Raw material preparation
1. Dose and match measured raw materials;
2. After distributing, feed raw material into pouring mixer to make slurry.
2. After distributing, feed raw material into pouring mixer to make slurry.
Reinforcement processing
3.Automatic circulation system for cage assembly frame
4.Mesh cage anti-corrosion drying room
5.Automatic warp and weft rib full wire strip welding machine
6.Cage assembly frame shuttle
7.Mesh cage rigid connection welding machine
8Net cage anti-corrosion spreader
4.Mesh cage anti-corrosion drying room
5.Automatic warp and weft rib full wire strip welding machine
6.Cage assembly frame shuttle
7.Mesh cage rigid connection welding machine
8Net cage anti-corrosion spreader
Pouring pre-uperation
9. Through thoroughly mixing, the slurry is poured to mould; ,
10. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;
10. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;
Cutting section
11. Tilting hoister would turn over 90 degrees of mould;
12. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;
13. The horizontal cutting machine cuts blocks from both sides.
14. Then the vertical cutting;
12. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;
13. The horizontal cutting machine cuts blocks from both sides.
14. Then the vertical cutting;
Marshalling steaming
15. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;
16. Grouping the carts and put them into autoclaves;
17. Curing the blocks under certain temperature and pressure;
18. Carry the finished product out of autoclave by the ferry cart
16. Grouping the carts and put them into autoclaves;
17. Curing the blocks under certain temperature and pressure;
18. Carry the finished product out of autoclave by the ferry cart
Finished product packaging
19. The finished product hoister take the finished product to finished blocks area;
20. The side plate return back through side plate roller;
21. Side plate would be organized with open mould for the next circle.
20. The side plate return back through side plate roller;
21. Side plate would be organized with open mould for the next circle.
Main equipment and parameter
1. Gas Ball Mill: grinding sand to slurry
Type | Diameter | Length | Productivity | Feeeding size | Power(KW) |
Φ1200x4500mm | 1200mm | 4500mm | 3-4t/h | ≤20mm | 55KW |
Φ1500x5700mm | 1200mm | 5700mm | 6-8t/h | ≤20mm | 130KW |
Φ1830x7000mm | 1830mm | 7000mm | 8-17t/h | ≤20mm | 245KW |
Φ2200x9000mm | 2200mm | 9000mm | 12-70t/h | ≤20mm | 380KW |
2. Gas Slurry Pouring Mixer:
To mix t\\he standard sand ,slurry,lime,cement and aluminium paste into balance after measuring
Mixer type | Motor power | Mixer drum volume | Blade diameter | Blade speed |
Diversion drum type | 30kw | V=3.6m3 | Φ560mm | 560r/min |
Diversion drum type | 37kw | V=4.5m3 | Φ630mm | 560r/min |
3. Gas block Mould:
storage sand slurry to curing
Size of (mm) | Size of body(Peeling-off size) | Maximum overall size | ||||||||
Length(mm) | Width(mm) | Heigth(mm) | Length(mm) | Width(mm) | Heigth(mm) | |||||
4200x1200x600 | 4200 | 1200 | 600 | 4720 | 1735 | 1078 | ||||
4800x1200x600 | 4800 | 1200 | 600 | 5320 | 1735 | 1078 | ||||
6000x1200x600 | 6000 | 1200 | 600 | 6550 | 1750 | 1085 | ||||
4. Cutting machine
a: Horizatal cutting machine
5. Gas block Hoist: hoist block mould and grouping
6.Gas block Autoclave
Gas block pictures and photos
About us
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of"quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force.Ourproducts:brick making machine,block making machine,brick machine,aac production line,block pallet,hollow brick machine,automatic block making machine
FAQ
Q: What's your Min MOQ of AAC production line?
A: One set;
Q:How long is warranty of AAC production line?
A: Electrical element 3 month, machine one year.
Q:How can I pay for my items? What is the payment you can provide of AAC production line?
A: T/T, 30% deposit payment, the balance will be paid after inspection and before shipment via T/T or L/C;
Q:what is the speed for handling complaints?
A:We understand that timely and effective handling of complaints is crucial to maintaining customer satisfaction. Our company is committed to responding promptly to any complaints received, and we have established an internal process to ensure that all
complaints are handled in a timely and professional manner. Our goal is to address any issues and resolve them to our customers' satisfaction as quickly as possible.
Q:How about product quality and service assurance of AAC production line?
A:We are committed to providing high-quality products and services to our customers. To ensure that our products meet the highest standards, we conduct rigorous quality control tests and inspections throughout the production process. Additionally, we have a customer service team that is available to assist with any questions or concerns that customers may have, and we offer a satisfaction guarantee on all of our products.
Q: How about your local market share rate?
A:Our company is focused on building a strong presence in the local market. We are continuously monitoring market trends and adapting our strategies to stay competitive. We have a dedicated marketing team that is responsible for developing and executing
effective marketing campaigns to increase our market share. We also prioritize building strong relationships with our customers and partners in the local market to foster long-term growth.
Q:How is your After-sales service of AAC production line:
A:We understand that the post-purchase experience is just as important as the initial sale. That's why we have a dedicatedafter-sales service team that is available to assist customers with any issues or questions they may have after making a purchase.Our team is trained to provide prompt and effective solutions to ensure that our customers are satisfied with their purchase and have a positive experience with our company.
Q:How about claims:
A:Our company takes claims seriously and we have established a clear process for handling them. If a customer has a claim, they can submit it through our website or by contacting our customer service team. We will review the claim and take appropriate action to resolve the issue. We strive to address claims promptly and fairly to ensure that our customers are satisfied with the outcome.
Q:How to deal the trade disputes caused by rising sea freight and others:
A:We understand that trade disputes can be disruptive to our business and we take steps to minimize their impact. We work closely with our suppliers and partners to ensure that we are aware of any potential issues that may arise. Additionally, we have a legal team that is well-versed in trade law and can provide guidance and support in the event of a dispute. We are committed to finding solutions that are fair and equitable for all parties involved.
A: One set;
Q:How long is warranty of AAC production line?
A: Electrical element 3 month, machine one year.
Q:How can I pay for my items? What is the payment you can provide of AAC production line?
A: T/T, 30% deposit payment, the balance will be paid after inspection and before shipment via T/T or L/C;
Q:what is the speed for handling complaints?
A:We understand that timely and effective handling of complaints is crucial to maintaining customer satisfaction. Our company is committed to responding promptly to any complaints received, and we have established an internal process to ensure that all
complaints are handled in a timely and professional manner. Our goal is to address any issues and resolve them to our customers' satisfaction as quickly as possible.
Q:How about product quality and service assurance of AAC production line?
A:We are committed to providing high-quality products and services to our customers. To ensure that our products meet the highest standards, we conduct rigorous quality control tests and inspections throughout the production process. Additionally, we have a customer service team that is available to assist with any questions or concerns that customers may have, and we offer a satisfaction guarantee on all of our products.
Q: How about your local market share rate?
A:Our company is focused on building a strong presence in the local market. We are continuously monitoring market trends and adapting our strategies to stay competitive. We have a dedicated marketing team that is responsible for developing and executing
effective marketing campaigns to increase our market share. We also prioritize building strong relationships with our customers and partners in the local market to foster long-term growth.
Q:How is your After-sales service of AAC production line:
A:We understand that the post-purchase experience is just as important as the initial sale. That's why we have a dedicatedafter-sales service team that is available to assist customers with any issues or questions they may have after making a purchase.Our team is trained to provide prompt and effective solutions to ensure that our customers are satisfied with their purchase and have a positive experience with our company.
Q:How about claims:
A:Our company takes claims seriously and we have established a clear process for handling them. If a customer has a claim, they can submit it through our website or by contacting our customer service team. We will review the claim and take appropriate action to resolve the issue. We strive to address claims promptly and fairly to ensure that our customers are satisfied with the outcome.
Q:How to deal the trade disputes caused by rising sea freight and others:
A:We understand that trade disputes can be disruptive to our business and we take steps to minimize their impact. We work closely with our suppliers and partners to ensure that we are aware of any potential issues that may arise. Additionally, we have a legal team that is well-versed in trade law and can provide guidance and support in the event of a dispute. We are committed to finding solutions that are fair and equitable for all parties involved.
Contact person: Elena Li +8618769927499
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