Дисперсионный резиновый меситель 200L из


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High Efficiency 200L Foam Plastic Dispersion Rubber Kneader


 


 


1-  Name :   Rubber banbury mixer Internal rubber mixer, Rubbe kneader.


 


2- Function: 


Dispersion kneader, equipped with a pair of rotors which perform relative rotation with the specific shape, is a kind of machine for intermittently plasticating and mixing the polymer materials under  with adjustable temperature and pressure.


 


3- Range for materials processing:


 


Rubber Compounds and End Products
Natural Rubber, Synthetic Rubber, Mastication of NR, SBR, CR, EPDM, Fluorine Rubber, Silicone Rubber,  ECT. 
 


4-  versionXSN-55


5- Description:


1)Maximum Dispersion & High Production
Double blades, proper clearance & high cooling effect gives excellent dispersion . Its production is 4 to 5 times more than an ordinary mixing mill thus saving on labor and electricity.

2)Easy Cleaning and Colour Change
Mixing chamber can be tilted which enables easy cleaning, because of this, different coloured compounds can be made nice.

3)Short Mixing Time
Mixing time ranging from 6 to 12 minutes depending on compound's specific gravity.

6- Main parameters:


 


 


 









































































































































































































 

X(S)N-3


X(S)N-3×32



X(S)N-


10×32



X(S)N-


20×32



X(S)N-


35×30



X(S)N-


55×30



X(S)N-


75×30



X(S)N-


110×30



X(S)N-


150×30



X(S)N-


200×30



X(S)N-


300×30



Total Volume of Mixing Chamber (L)



8



25



45



75



125



180



250



325



440



700



Working Volume of Mixing Chamber (L)



3



10



20



35



55



75



110



150



200



300



Driving Motor Power (KW)



5.5



15



30



55



75



110



185



220



280



280/400



Tilting Motor Power (KW)



0.55



1.1



1.5



2.2



2.2



4



4



5.5



7.5



7.5



Tilting Angle



135



140



140



140



140



140



140



140



140



140



Rotational Speed Of Rotor (Front/Rear) (r/min)



6~60


32/24.5



32/23.5



32/25



32/24.5



30/24.5



30/24.5



30/24.5



30/24.5



30/24.5



30/24.5



Pressure of Compressed Air (MPa)



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



0.6~0.8



0.6~0.8



0.6~0.8



0.6~0.8



0.6~0.8



0.6~0.8



Capacity of Compressed Air (m3/min)



≥0.3



≥0.5



≥0.7



≥0.9



≥1.0



≥1.0



≥1.5



≥2.0



≥2.0



≥2.0



Pressure of Cooling Water (Rubber Mixing) (MPa)



0.2~0.4



0.2~0.4



0.2~0.4



0.3~0.4



0.3~0.4



0.3~0.4



0.3~0.4



0.3~0.4



0.3~0.4



0.3~0.4



Pressure of Heating Steam( Plastics Mixing) (MPa)



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



0.5~0.8



Overall Dimention (mm)



L



1,660



2,850



2,630



3,200



3,280



3,330



3,930



4,200



5,070



 



W



960



1,300



1,520



1,900



1,930



2,620



3,000



3,300



3,500



 



H



1,750



2,2280



2,550



2,950



3,070



3,340



3,660



3,900



4,600



 



Weight (kg)



2,000



3,300



4,500



6,500



7,800



10,500



14,500



19,500



22,500



27,500


 


 


 


7, Features


 


1,high efficiency. Rubber or plastic material will plasticized or mixed with high productivity in a closed ,pressurized and controlled temperature environment.


 


2,energy saving. the capacity is 6~8 times compared with open mill under the same condition of power level.


 


3,eco-friendly.the special dust sealing unit provide reliable sealing


 


4,durable in use. The banbury rotor adopt 42Crmo material and plated hard chorme made it wear-resisting greatly so does the speed reduce and gearbox;


 


5,excellent cooling/heating effect .all the parts connect with material adopt jacket structure and can adapt different requirements for the rubber or plastic mixing process.


 


6,high mixing quality.optimization of the parameters such as the helical angle of rotor wings and the wing overlap length brings about homogenous distribution of the stock.


 


7,PLC control.


 Banbury mixer.jpgDSC01977.JPG                                   


 


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