Дисперсионная машина для смешивания резины


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Silikon rubber kneading mixing double sigma vacuum kneader rubber machine made in China

Product Description

 High safety factor,low energy cost, high degree of production sanitation

 

Main uses

 

This banbury rubber kneader is applicable for plasticating and mixing rubber and plastic,as well as applicable for mixing and keading sticky materials.

 

Brief description

1.Excellent sealing performance(copper sealing ring)

2.No leakage of  powder /oil-proof

3.Automatic and manual interaction

4.Rotors:chroming carbide alloy ,15 silk

5.Type of rotors:standard two-wing tangential rotor ,four-wing synchronous rotor ,welded up alloy rotor and cylindrical intermeshing rotor.

 

Mixing chamber:

It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

 

Thermal Resistance:

There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.

 

The rotors: 

It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

 

Cooling/heating system:

A common piping system is used .Cooling water/steam/medium oil is led in three ways into the cavities of the rotor wings ,the mixing chamber and the ram to cool or heat stock in a circulation way. 

 

Tilting mechanism:

It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.

 

Dust sealing device:

At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.

The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.

 

Main driving system:

It is comprised of the main motor,the speed reducer and the connecting gearbox to drive the two rotor shafts rotatingat differential or same speed in oppsite directions.

 

Pneumatic control system:

The PLC commands the bid-directional cylinder to drive the ram going up and down.In case the mixing is over load,the ram floats up automatically to protect the motor from operation at over load.The ram can be forcibly lifted manually ,if necessary.

 

Parameters of internal mixer

 

Parameters

               VERSION

X(S)N-20

X(S)N-35

X(S)N-55

X(S)N-75

X(S)N-110

Net chamber volume

45

75

125

175

250

Working volume

20

35

55

75

110

Front/back rotor friction ratio

1:1.22

1.22

1:1.22

1:1.22

1.22

Power

30

55

75

110

160

Main motor rotation speed

985

985

985

985

985

Turn angle

140

140

140

140

140

Size

3100*1300*2450

3200*1900*2950

3750*1950*3050

3760*2143*30500

3930*3000*3660

Weight(kg)

5200

6500

7800

10000

16000

 

 
SPECIFICATIONS FOR  KNEADER MIXER
 
Model
X(S)N-5
X(S)N-10
X(S)N-20
X(S)N-150
Mixing capacity(L)
5
10
20
150
Actuating Motor(KW)
7.5
15
37
220
Tipping Motor(KW)
0.75
1.1
1.5
5.5
Turnover Angle
110
110
110
140
Air Compressor(KW)
 
1.5
3.0
3.0
15.0
Suction Cleaner
HLL-10
HLL-10
HLL-10
HLL-30
Water cooling-rubber refining(Mpa)
0.2-0.4
0.2-0.4
0.2-0.4
0.3-0.4
 
Steam Heating-plastic refining(Mpa)
0.5-0.8
0.5-0.8
0.5-0.8
0.5-0.8
Electrical Heating-plastic refining(kw)
4
7
9
28
Weight(kg)
1200
2000
3000
19500
Dimension(cm)
180*120*220
200*123*150
230*170*255
420*330*390

 

 

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Kneader(XSN-55)

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Packaging & Shipping

 Our packing way :Export standard (wooden package )  or according to your requirement.  

 

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Our Services

 Our Services :

1. We will design,manufacture,install and test the machines according to  customers' requirement .Relevant personnel  training for customers,ensure that customers fully grasp the use and maintenance of technology.

2. Our service department  listen to customers' feedback at any time and provide spare parts timely.

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Company Information

 

Genernal introduction of our company

Qingdao guangyue rubber machine manufacturing Co.,ltd is one of the important backbone of enterprises in rubber machinery industry in China. It is one member of Shandong Machinery Union Company. The company owns powerful technical strength, advanced technics, the best design and strict quality guarantee system, which owns a high reputation in China rubber machine industry.

 The main products are hydraulic press, rubber mixing mill, dispersion kneader, bale cutter, rubber machine, tyre machine, inner tube press, reclaimed rubber machine and rubber powder machine,etc. The products have been sold to more than 20 provinces and cities in China and have been exported to more than 10 countries and areas. All of the products are designed visually by three-dimension cad design, quikly built module, limited element analysis, analogue action and interfering inspection.

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packing and shipment

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Exibition & Customer

We have customers in many countries,such as Europe and the United States,

Malaysia,Vietnam, India, South America and many other countries.

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