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The Fin Making Machine is used to produce heat exchange wavy fins with or without windows.
The Radiator Fin Making Machine is equipped with the following devices: decoiler, tensioning device, feeding, interval oil lubrication, fin forming, correction and cutting function, strip run-out detection, blockage detection device, cutting fault indicator, fin forming unit overloading protection device, and fault indication light.
The fin making machine adopts PLC, inverter, AC servo control, and touch screen control. The parameters are easily set through the touch screen. The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine.
Fin Forming Roller Technical Parameters |
Fin width: 25 mm; Max width:100mm Fin height: 10 ±0.05mm; Fin pitch : 6 mm; Aluminum strip thickness β: 0.1 mm; Opening width γ: 1 mm; Fin shape:U shape; Fin R curve: 0.5 ; Aluminum strip material: A3103 H14 The red informations by customer request Fin tooling blade material: cobalt-containing high speed steel forged parts; Fin tooling blade service life: ≥250 million fin convolutions for pure Aluminum strip The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine. |
Technical Parameters of CNC Car Radiator Fin Making Machine |
Aluminum strip coil size: inner diameter: φ200±20 mm (adjustable); outer diameter: ≤1500mm; Fin forming capacity: feeding speed: 0-100m/min; 1000-4000 fin convolutions per minute; stepless regulation by inverter control; Cutting capacity: max 60 times/ min Protection measure: organic glass protection cover over the main machine body; Cutting accuracy: servo control; ±0 fin; cut at the crest; Power supply: 3-phase, 415V, 50Hz Total power: 4.5KW Air source requirement: air pressure >0.4Mp, Q>0.1m3/ min, dry and cool compressed air; Equipment weight: -1600Kg Equipment overall size: 3500X900X1800 The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine. |
Introduction to each unit
a)magnetic powder brake: equipped on the decoiler frame. The decoiling speed is controlled by the resistance force of the magnetic powder brake.
b) decoiler: The coil tray supports the coil and it can tighten or loosen the tray by adjusting the tray claw. The changing resistance value of the potentiometer automatically controls the resistance force of the magnetic powder brake. When there is an emergency, the decoiler can be stopped immediately.
c) feeding resistance adjustment structure: the fin making machine is set with an automatic feeding system. The damper controller controls the resistance force of the magnetic powder brake to keep the coil feeding speed matching the
feeding speed of the fin forming unit.
d) feeding tensile force adjustment mechanism: consisting of strip run-out detection mechanism, bracket, and pneumatic cylinder. The fin height can be micro-adjusted by changing the working pressure of the cylinder. The strip run-out detection mechanism could cut the power supply of the whole machine when the Aluminum strip runs out.
e) fin lubrication device: consisting of upper and lower oil chamber and oil immersing felt. Before entering the fin forming unit, the two sides of the Aluminum strip must be covered with an oil film to protect the fin forming unit. And also the impurities could be wiped out.
f) fin forming unit: it is the most important part of the fin making machine. It is driven by the inverter motor.
g)separation device: one upper and one lower separation sheets which can separate the formed strip from the fin forming unit to avoid blockage.
h)fin convolution wheel: a pair of fin convolution wheel to bend the formed Aluminum strip, keep the convolutions and conveys them to the next unit.
i) collection device: the spring damper pops out the closely packed Aluminum strip to get the basically formed fin.
j)fin pitch correction device: the basically formed fin can't meet the fin pitch requirement, and the fin pitch should be achieved by the fin pitch correction device. There is a 2-grade fin pitch device to adjust the fin pitch.
k) fin conveyance device: the device is controlled by a stepping motor and a worm rod to convey the finished fin and count the fin convolutions at the same time. When the fin convolutions has met the set value (i.e., the fin length), the stepping motor stops and PLC controls the cutter to cut off the fin. The fin is cut at the fin crest.
l) worm rod: the choice of the worm rod is decided by the pitch of the fin. Different fin pitch should work with different worm rod.
m) blockage detection device: consisting of motor, detection probe and isolation block. The electrode works with DC 24V voltage. This blockage device is installed at the exit side of the fin forming unit. When the electrode probe detects a blockage, the control loop power is cut off, and the motor is stopped immediately to protect the fin forming unit.
n) cutter: consisting of cutter stand and dual-direction adjustable buffer pneumatic cylinder. There is a 2-position 5-direction valve to control ON/OFF of the cutting cylinder.
o)oil spray mechanism: consisting of solenoid valve, vacuum generator, and pipes. The vacuum generator draws the volatile oil of the oil tank by ON/OFF of the solenoid valve and then spray the oil mist on the blade rollers for lubrication.
p) The working table of the fin forming unit is made of Aluminum alloy material. And the fin forming unit is made of an organic glass cover.
The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine.
Our factory has its own machining centers, and CNC mills. The fin forming roller and its blades are all made by our own, which makes our machine cost more competitive in the market.
The fin forming roller is changeable, and different fin models can be produced on the same machine. The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine.