Высокоскоростной автомобильный радиатор машина для изготовления алюминиевых плавников


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High Speed Car Radiator Aluminum Fin Making Machine for Rolling Aluminum Fins


PRODUCTS DESCRIPTION






Product Application

The Fin Making Machine is used to produce heat exchange wavy fins with or without windows. 
The Radiator Fin Making Machine is equipped with the following devices: decoiler, tensioning device, feeding, interval oil lubrication, fin forming, correction and cutting function, strip run-out detection, blockage detection device, cutting fault indicator, fin forming unit overloading protection device, and fault indication light.
The fin making machine adopts PLC, inverter, AC servo control, and touch screen control. The parameters are easily set through the touch screen. The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine. 



Fin Forming Roller Technical Parameters
Fin width:  25   mm;  Max width:100mm
Fin height: 10 ±0.05mm;   
Fin pitch :    6  mm; 
Aluminum strip thickness β: 0.1  mm; 
Opening width γ:   1   mm;  
Fin shape:U shape; 
Fin R curve:  0.5 ; 
Aluminum strip material: A3103  H14
The red informations by customer request
Fin tooling blade material: cobalt-containing high speed steel forged parts;  
Fin tooling blade service life: 
≥250 million fin convolutions for pure Aluminum strip
The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine.


Technical Parameters of CNC Car Radiator Fin Making Machine
Aluminum strip coil size: inner diameter: φ200±20 mm (adjustable); outer diameter: ≤1500mm; 
Fin forming capacity: feeding speed: 0-100m/min; 1000-4000 fin convolutions per minute; stepless regulation by inverter control;   
Cutting capacity: max 60 times/ min
Protection measure: organic glass protection cover over the main machine body; 
Cutting accuracy: servo control;  ±0 fin; cut at the crest; 
Power supply: 3-phase, 415V, 50Hz   Total power: 4.5KW
Air source requirement: air pressure >0.4Mp, Q>0.1m3/ min, dry and cool compressed air; 
Equipment weight: -1600Kg
Equipment overall size: 3500X900X1800
The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine.


Introduction to each unit 

a)magnetic powder brake: equipped on the decoiler frame. The decoiling speed is controlled by the resistance force of the magnetic powder brake.

b) decoiler: The coil tray supports the coil and it can tighten or loosen the tray by adjusting the tray claw. The changing resistance value of the potentiometer automatically controls the resistance force of the magnetic powder brake. When there is an emergency, the decoiler can be stopped immediately.  
c) feeding resistance adjustment structure: the fin making machine is set with an automatic feeding system. The damper controller controls the resistance force of the magnetic powder brake to keep the coil feeding speed matching the 

feeding speed of the fin forming unit.  
d) feeding tensile force adjustment mechanism: consisting of strip run-out detection mechanism, bracket, and pneumatic cylinder. The fin height can be micro-adjusted by changing the working pressure of the cylinder. The strip run-out detection mechanism could cut the power supply of the whole machine when the Aluminum strip runs out.  
e)  fin lubrication device: consisting of upper and lower oil chamber and oil immersing felt. Before entering the fin forming unit, the two sides of the Aluminum strip must be covered with an oil film to protect the fin forming unit. And also the impurities could be wiped out.  
f) fin forming unit: it is the most important part of the fin making machine. It is driven by the inverter motor. 
g)separation device: one upper and one lower separation sheets which can separate the formed strip from the fin forming unit to avoid blockage. 
h)fin convolution wheel: a pair of fin convolution wheel to bend the formed Aluminum strip, keep the convolutions and conveys them to the next unit. 
i)  collection device: the spring damper pops out the closely packed Aluminum strip to get the basically formed fin.    
j)fin pitch correction device: the basically formed fin can't meet the fin pitch requirement, and the fin pitch should be achieved by the fin pitch correction device. There is a 2-grade fin pitch device to adjust the fin pitch.                                      

                                                    
k) fin conveyance device: the device is controlled by a stepping motor and a worm rod to convey the finished fin and count the fin convolutions at the same time. When the fin convolutions has met the set value (i.e., the fin length), the stepping motor stops and PLC controls the cutter to cut off the fin. The fin is cut at the fin crest.

l) worm rod: the choice of the worm rod is decided by the pitch of the fin. Different fin pitch should work with different worm rod.  

m)  blockage detection device: consisting of motor, detection probe and isolation block. The electrode works with DC 24V voltage. This blockage device is installed at the exit side of the fin forming unit. When the electrode probe detects a blockage, the control loop power is cut off, and the motor is stopped immediately to protect the fin forming unit.  

n) cutter: consisting of cutter stand and dual-direction adjustable buffer pneumatic cylinder.  There is a 2-position 5-direction valve to control ON/OFF of the cutting cylinder.

o)oil spray mechanism: consisting of solenoid valve, vacuum generator, and pipes. The vacuum generator draws the volatile oil of the oil tank by ON/OFF of the solenoid valve and then spray the oil mist on the blade rollers for lubrication.   
p) The working table of the fin forming unit is made of Aluminum alloy material. And the fin forming unit is made of an organic glass cover. 

The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine.



Detailed Images


Fin forming roller 

Our factory has its own machining centers, and CNC mills. The fin forming roller and its blades are all made by our own, which makes our machine cost more competitive in the market.
The fin forming roller is changeable, and different fin models can be produced on the same machine. The fin making machine is also called as fin rolling machine, fin forming machine, radiator fin machine.





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COMPANY PROFILE




WUXI WONDERY TRADING CO., LTD. is a professional supplier of industrial machines. Currently the company mainly supplies the equipment for the automobile industry, household air conditioner industry, engineering vehicle industry, power generation plant industry, train industry, ship industry, etc. Our main products are: radiator making machines, aluminum fin machine, aluminum radiator core builder machine, aluminum radiator plastic tank clinching machine, aluminum radiator brazing furnace, aluminum header pipe punching machine, aluminum flat tube straightening and cutting machine, high speed fin press machine, aluminum/copper pipe straightening and cutting machine, tube expander machine, automatic bending machine, progressive fin die, metal punching die, etc. Established in year 2008, the company has gained rich experiences in development and design, quality control, and after-sales service. The company aims to serve every customer with quality products and excellent service. The company provides thoughtful services like technical consultation, installation and test-running, technical training, and maintenance. Our company is also able to design non-standard products as per customers' requests. We have exported our machines and equipment to the following countries and areas: Taiwan (CHINA), Vietnam, Thailand, Pakistan, India, Venezuela, Bolivia, Mexico, Argentina, Columbia, Australia, USA, Kenya, Ethiopia, Qatar, Egypt, etc. We are capable of providing thoughtful solutions for every individual customer based on their specific requirements, making sure that every potential customer is satisfied with our work.






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FAQ




1. What is the power supply of the heat exchanger making machines?
The power supply of heat exchanger making machines is to be decided by the customer's side. We are able to adjust the power supply (volt, and phase) through a transformer or of the customer's voltage directly so that the melting furnace is ready for use at the end user's site.

2. What information should the customer provide to get an accurate quotation from us?
The customer should provide the related technical requirements, drawings, pictures, industrial voltage, planned output, etc.

3. What is the payment term?
The payment term is 40% down payment, and 60% before delivery (T/T mode).

4. What is the delivery time?
The delivery time of the machine is 30-60 days after receipt of down payment.





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