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Flux Coated Brazing rod / wire is made from coating a layer of firm flux on the surface of a well formulated filler metal rod / wire. The attached flux is carefully selected to match the filler metal with high activity, non-corrosion, no moisture absorption. This perfect combination of flux and filler metal can simplify and eliminate a separate fluxing operation, thus profoundly improves the efficiency of brazing process. This conveniently self-coated rod / wire that is great for hard to reach braze joints, where it is difficult to inserting flux. It is widely used in the industries of refrigerator, air conditioning, radiator, automobile parts and tools, etc.
The flux layer is well attached on the surface of the metal rod with good ductility to prevent cracking and striping with 100% assurance. The allowance angle of bending can be larger than 30 degree. Comparing to the flux cored brazing rod / wire, attaching the flux on the surface engages good visibility of the flux vacancy. The layer is demanded to be uniform, stable, and well adhered for expiration duration of one year. The uncertainty of the diameter of this product is strictly controlled to 0.1 mm.
Gathering numerous test results from industrial research, we confirmed the ratio of flux to filler metal to design the product, making sure the continuity and efficiency.
There are three main kinds of flux coated brazing rod / wire according to different utilities, namely, silver flux coated brazing rod / wire, aluminum flux coated brazing rod / wire, and copper flux coated brazing rod / wire.
As we focus on brazing materials, our main product is brazing fluxes, brazing alloys, self flux brazing alloys, brazing alloy paste, and brazing materials. We make brazing alloys with main compositions of silver, copper, aluminum, nickel, chromium, zinc, tin, mangenese. We make fluxes and binder agents for these alloys.
Since 2010, our research has been specially on the brazing alloy powder and paste as long as the self flux alloys, such as flux coated wire and rings, flux cored wire and rings and flux added alloy paste.
In the year 2015, TiBright's was asked to be the first draftsman of the industry standard of China "JB 6045-2015 The FLux For Brazing" and attended the drafting work of many standards as expertise. So far we have authoized 15 patent.
Our main current customers are in dozens of different fields, such as radiator, compressor, electic utility, glasses, auto parts, tools, nuclear station, and so on. Our big customers include Haier, Gree, Media, Siemens, Sanhua, and so on.
Normal packaging for rod is 1kg/bag, 20 bags/box, for wire is 5 kg/rolls (D=1.5~2.0mm), for ring is 1 kg/bag, 20kg/box, 1 kg/rolls (D<1.0mm), for filler metal paste is 1kg/box or 10kg/can.
One headlight of our service is that we provide costomized product specially designed for specific costomer. We have a lot of successful cases in which the customer had the product suitable for their own procedure, environment and operation habits perfectly.
We also provide entire brazing solution for customers to solve all the problems related to brazing process. For those brazing parts, materials and dimensions which are hard to braze we can come up with a solution after enough research for our customers.
About sixty percent of our equipments are designed and crafted in our own machine workshop. We also produce the service of special designed brazing tools and machines. We have the ability to reserch product together with our customers.