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High Precision Laboratory Rubber Dispersion Kneader
High safety factor,low energy cost, high degree of production sanitation
Main uses
This banbury rubber kneader is applicable for plasticating and mixing rubber and plastic,as well as applicable for mixing and keading sticky materials.
Brief description
1.Excellent sealing performance(copper sealing ring)
2.No leakage of powder /oil-proof
3.Automatic and manual interaction
4.Rotors:chroming carbide alloy ,15 silk
5.Type of rotors:standard two-wing tangential rotor ,four-wing synchronous rotor ,welded up alloy rotor and cylindrical intermeshing rotor.
Mixing chamber:
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Thermal Resistance:
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
The rotors:
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
Cooling/heating system:
A common piping system is used .Cooling water/steam/medium oil is led in three ways into the cavities of the rotor wings ,the mixing chamber and the ram to cool or heat stock in a circulation way.
Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.
Dust sealing device:
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
It is comprised of the main motor,the speed reducer and the connecting gearbox to drive the two rotor shafts rotatingat differential or same speed in oppsite directions.
Pneumatic control system:
The PLC commands the bid-directional cylinder to drive the ram going up and down.In case the mixing is over load,the ram floats up automatically to protect the motor from operation at over load.The ram can be forcibly lifted manually ,if necessary.
Parameters of internal mixer
Parameters | VERSION | ||||
X(S)N-20 | X(S)N-35 | X(S)N-55 | X(S)N-75 | X(S)N-110 | |
Net chamber volume | 45 | 75 | 125 | 175 | 250 |
Working volume | 20 | 35 | 55 | 75 | 110 |
Front/back rotor friction ratio | 1:1.22 | 1.22 | 1:1.22 | 1:1.22 | 1.22 |
Power | 30 | 55 | 75 | 110 | 160 |
Main motor rotation speed | 985 | 985 | 985 | 985 | 985 |
Turn angle | 140 | 140 | 140 | 140 | 140 |
Size | 3100*1300*2450 | 3200*1900*2950 | 3750*1950*3050 | 3760*2143*30500 | 3930*3000*3660 |
Weight(kg) | 5200 | 6500 | 7800 | 10000 | 16000 |
SPECIFICATIONS FOR KNEADER MIXER | ||||
Model | X(S)N-5 | X(S)N-10 | X(S)N-20 | X(S)N-150 |
Mixing capacity(L) | 5 | 10 | 20 | 150 |
Actuating Motor(KW) | 7.5 | 15 | 37 | 220 |
Tipping Motor(KW) | 0.75 | 1.1 | 1.5 | 5.5 |
Turnover Angle | 110 | 110 | 110 | 140 |
Air Compressor(KW) | 1.5 | 3.0 | 3.0 | 15.0 |
Suction Cleaner | HLL-10 | HLL-10 | HLL-10 | HLL-30 |
Water cooling-rubber refining(Mpa) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 |
Steam Heating-plastic refining(Mpa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
Electrical Heating-plastic refining(kw) | 4 | 7 | 9 | 28 |
Weight(kg) | 1200 | 2000 | 3000 | 19500 |
Dimension(cm) | 180*120*220 | 200*123*150 | 230*170*255 | 420*330*390 |
Our packing way :Export standard (wooden package ) or according to your requirement.
Our Services :
1. We will design,manufacture,install and test the machines according to customers' requirement .Relevant personnel training for customers,ensure that customers fully grasp the use and maintenance of technology.
2. Our service department listen to customers' feedback at any time and provide spare parts timely.
Genernal introduction of our company
Qingdao guangyue rubber machine manufacturing Co.,ltd is one of the important backbone of enterprises in rubber machinery industry in China. It is one member of Shandong Machinery Union Company. The company owns powerful technical strength, advanced technics, the best design and strict quality guarantee system, which owns a high reputation in China rubber machine industry.
The main products are hydraulic press, rubber mixing mill, dispersion kneader, bale cutter, rubber machine, tyre machine, inner tube press, reclaimed rubber machine and rubber powder machine,etc. The products have been sold to more than 20 provinces and cities in China and have been exported to more than 10 countries and areas. All of the products are designed visually by three-dimension cad design, quikly built module, limited element analysis, analogue action and interfering inspection.
Welcome to visit our factory and we can show you the machine in working condition:
If our products win your interest, please send us inquires and we will provide detailed information to you. We can also make non-standard machines according to your request.