Маленькие конические зубчатые шестерни свободного дизайна из


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Bevel(&miter)gear


    
    These gears were traditionally only possible by machining or by special dedicated machine, which is not able to produce small size gears and this is the reason the customer use plastic gears.

    However, MIM realises the mass production of such small special gears, and now it is commonly employed for such gears mass production.






    With an X-ray CT device, it is possible to obtain complete 3-dimensional measurement data, including the inside of the gear. 

    This inspection and evaluation system is indispensable for providing customers with MIM that is even finer, more precise, and of higher quality.

    There are many things that can be achieved in microgear production with this system, but the first is that it enables a higher level of quality assurance. 

    Besides pitch error, tooth thickness, tooth type / tooth muscle error, tooth surface error, etc.,grade evaluation (corresponding to JIS) for micro gears of rice grain size or smaller is also possible.




    
    In addition, the obtained measurement 3D data can be easily compared and verified with CAD data, simulation of gear meshing, etc. can be easily performed, and further development speed and cost reduction can be realised.

    The price range is calculated only for the bevel gear. We recommend, however, to consider to let us quote miter gear as well because of high accuracy of the gear engagement.



Detail Information


Part Name
Bevel gear
Miter gear
Sector
Industrial machine
Semiconductor industry
Material
AISI 4140
SS304L
Tolerance
Less than 0.5% in all direction
internal diameter tolerance ± 0.007 mm
Weight
2.1g
1.1 g
Size
/
Diameter: φ15mm, Thickness, 5.1 mm
Advantage
High rigidity and longer life due to change from plastic to metal.
Cost reduction by changing from CNC machining to MIM process.
Dimensional characteristics
The gear shape and pitch are specially designed.
The gear shape and gear pitch are characteristic.
Remarks
General flat shaped gear conveys the axial force (rotating force) within the flat surface. On the other hand, special shaped gears
such as bevel gear or miter gear has to have diagonal teeth against radial direction as it is used to change the axial force direction.
This gear is called miter gear and used in combination of bevel gear. These gears are used for the motor of tape feeder.




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Micro MIM Japan Holdings Inc. and its group companies cooperate as a team to cater for various needs of our customers from different parts of the world.
Manufacturing section: Taisei Kogyo Co., Ltd., TAISEI KOGYO(THAILAND) CO., LTD.

Taisei Kogyo Co., Ltd. was established in January 1972 as a plastic injection moulding manufacturer. Aside from improving our technology in the plastic injection moulding, we organised an R&D group in Kyoto Research Park about 25 years ago, to start researching on MIM technology. We utilise our knowledge and experience from the plastic injection moulding and developed original MIM material (binder system and feedstock), which makes it possible to manufacture small and complex shaped MIM components for serial production. Taisei Kogyo Co., Ltd. has obtained ISO13485 in May 2019. TAISEI KOGYO (THAILAND) CO., LTD. was established in August 2011 and started its operation in 2012. We maintain the same production standard as Japanese factory.

















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