Высококачественный лазерный ремонт или покрытие для металлической поверхности коленчатых валов и облицовочной машины
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- Поставщик: Wuhan,Xinruida,Laser,Engineering,Co.,Ltd.Wuhan,Ltd.
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Характеристики
Product Overview
Laser Cladding Equipment
Laser cladding technology is a process that uses a laser beam to melt a layer of special performance materials on the surface of a selected workpiece, in order to improve its surface properties. Conparing to the traditional cladding technology, the laser cladding has the advatages as follows:
(1) The dilution rate of the cladding layer is lower and can be precisely controlled within 5%. The componnent and the perfomance of the cladding layer are maindly depending on the cladding material itself, therefore, vourious high-performace materials could be designed to modify the surface of the workpiece.
(2) The energy density of the laser beam is high, the action time is short, and the heat affected zone and thermal deformation of the substrate can be minimized.
(3) The laser cladding layer has a dense structure, fewer micro defects, high bonding strength, and better performance.
(4)The size and the postion of the laser claddding layer could be procisely controlled, thus achieving precise strengthening and repair of the surface of metal components; The specialized beam guide system was desigend for handling deep holes, inner holes, grooves, blind holes, and other areas. Adopting the wide laser beam to make the sigle laser cladding layer reach 20~30mm wide and above 300 width, and fouther improve the efficiency and the quality of the layer.
(5)Without polluting the environment , no radiation and low noise, the laser cladding was belongs to green manufacturing
processes, and the work codition was improved better.
(1) The dilution rate of the cladding layer is lower and can be precisely controlled within 5%. The componnent and the perfomance of the cladding layer are maindly depending on the cladding material itself, therefore, vourious high-performace materials could be designed to modify the surface of the workpiece.
(2) The energy density of the laser beam is high, the action time is short, and the heat affected zone and thermal deformation of the substrate can be minimized.
(3) The laser cladding layer has a dense structure, fewer micro defects, high bonding strength, and better performance.
(4)The size and the postion of the laser claddding layer could be procisely controlled, thus achieving precise strengthening and repair of the surface of metal components; The specialized beam guide system was desigend for handling deep holes, inner holes, grooves, blind holes, and other areas. Adopting the wide laser beam to make the sigle laser cladding layer reach 20~30mm wide and above 300 width, and fouther improve the efficiency and the quality of the layer.
(5)Without polluting the environment , no radiation and low noise, the laser cladding was belongs to green manufacturing
processes, and the work codition was improved better.
FEATURES AT A GLANCE
1. The robot is selected from well-known domestic and foreign brands, with an arm span of 1m-2.5m and a load capacity of 7-70kg;
2. The maximum precision of motion repetitive positioning can reach ± 0.03mm, and the laser power is 2000-12000W;
3. Equipped with a laser head, nozzle, and powder feeder independently developed by FED laser, it can accurately control the powder feeding flow rate and spot size, meeting the efficient repair and forming needs of high-precision parts;
2. The maximum precision of motion repetitive positioning can reach ± 0.03mm, and the laser power is 2000-12000W;
3. Equipped with a laser head, nozzle, and powder feeder independently developed by FED laser, it can accurately control the powder feeding flow rate and spot size, meeting the efficient repair and forming needs of high-precision parts;
Technical Solution Draw
View of the Equipment
View of the Equipment
PRODUCT SPECIFICATIONS
Description | Laser Cladding Equipment | ||||
Type | FED-LC-6000R | ||||
Supply Valtage | 3 Phase 380VAC，50/60Hz | Carring Weight | 200kg（Customizable） | ||
Laser Power | 6000W | Spot Size | 2×12mm (Rectangle or circular optional, Size Customizable) | ||
Spindle Speed | 0.1-10.0rpm | Repetitive Positioning Accuracy | ±0.1mm | ||
Effective Length of Workpiece | 500mm | Realizable Layer Thickness | 2mm | ||
Effective Diameter of workpiece | φ500mm | Sedimentary Efficiency | 8cm³/min | ||
Maximum Turning iameter | φ500mm | Dilution Rate of Substrate | ≤8% | ||
Powder Utilization Rate | ≥85% | ||||
PRODUCT CONFIGURATION
Laser source with Homogenising Spot
Reflective Laser Cladding Heads
High precision servo Powder Feeder
SALES AND SERVICE NETWORK
Successful Project
Project in Sanxia Group
Project in Beifang Heavy Industry
Project in Hubei
SIMILAR PRODUCTS
FAQ
Q1: What is the advantage of Wuhan Focunergy Laser Tech Co., Ltd.?
A1:Base on the R&D strength of Wuhan Optic-Electronics National Research Center of Huazhong University of Science and Technology and long-term technology accumulation in the laser manufacture fields, Wuhan Focunergy has built a high quality group constituting by experience experts and senior engineers of Laser Engineering, Material Processing, Machinery Manufacturing, Optical Design, Automatic Control, Software Engineering etc. There are more than 40 Innovation Patents involved with laser application fields in domestic and aboard.
Q2: What are the main factors to consider when choosing a laser cladding machine?
A2:The main considerations are as follows:
1) The configuration of the complete laser system: such as the type of laser and laser head, machine tools or robots. These are all related to the shape of workpiece that you want to coating.
2) The material of the workpiece and the perfermance of the coating layer, the laser cladding system include the process. Detailed requirements can provide accurate technical support services
3)Processing accuracy and speed: according to the application requirements, evaluate the positioning accuracy, repeat positioning accuracy and melting speed of the equipment, high-speed and high-precision equipment can improve productivity and product quality.
Q3:Do you have any other suggestions for choosing laser surface treatment equipment?
A3: Compare with other standard laser machines, the laser surface treatment equipment has high demands on the process. The manufacturer should have the professional knowledge of optics, mechanical design, electronical control and metal materials. So the most important is choosing technically competent suppliers. Factory site visiting is necessary. Laser cladding proofing samples is also highly recommended.
Q4:What is included in the follow-up service after the purchase of the equipment?
A4: We would offer equipment spare parts, consumables at favorable prices, remote provision of technical support. The equipment would be reserved for expansion if the client need.
Q5:What is the annual production capacity of the plant?
The company has more than 80 employees, and the annual production capacity can reach 200 sets per year. Customers are well assured of delivery timescales.
A1:Base on the R&D strength of Wuhan Optic-Electronics National Research Center of Huazhong University of Science and Technology and long-term technology accumulation in the laser manufacture fields, Wuhan Focunergy has built a high quality group constituting by experience experts and senior engineers of Laser Engineering, Material Processing, Machinery Manufacturing, Optical Design, Automatic Control, Software Engineering etc. There are more than 40 Innovation Patents involved with laser application fields in domestic and aboard.
Q2: What are the main factors to consider when choosing a laser cladding machine?
A2:The main considerations are as follows:
1) The configuration of the complete laser system: such as the type of laser and laser head, machine tools or robots. These are all related to the shape of workpiece that you want to coating.
2) The material of the workpiece and the perfermance of the coating layer, the laser cladding system include the process. Detailed requirements can provide accurate technical support services
3)Processing accuracy and speed: according to the application requirements, evaluate the positioning accuracy, repeat positioning accuracy and melting speed of the equipment, high-speed and high-precision equipment can improve productivity and product quality.
Q3:Do you have any other suggestions for choosing laser surface treatment equipment?
A3: Compare with other standard laser machines, the laser surface treatment equipment has high demands on the process. The manufacturer should have the professional knowledge of optics, mechanical design, electronical control and metal materials. So the most important is choosing technically competent suppliers. Factory site visiting is necessary. Laser cladding proofing samples is also highly recommended.
Q4:What is included in the follow-up service after the purchase of the equipment?
A4: We would offer equipment spare parts, consumables at favorable prices, remote provision of technical support. The equipment would be reserved for expansion if the client need.
Q5:What is the annual production capacity of the plant?
The company has more than 80 employees, and the annual production capacity can reach 200 sets per year. Customers are well assured of delivery timescales.
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